Skid Mounted Water Treatment Testing Industrial MBR Toray Mitsubishi Industrial MBR System

Skid-Mounted Industrial MBR System - Compatible with Toray & Mitsubishi | Global Brand Alternative

MBR (Membrane Bioreactor) System Integration & Technical Solutions

Overview

Our MBR (Membrane Bioreactor) Systems represent the pinnacle of biological wastewater treatment technology. By integrating high-efficiency membrane separation with traditional biological treatment, our systems eliminate the need for secondary sedimentation tanks, delivering superior effluent quality that often exceeds the strictest environmental reuse standards. With 20 years of expertise, we provide robust, compact, and highly automated MBR solutions for both municipal and industrial clients.

Core Capabilities & Services

1. Expert System Engineering & Process Design

As a specialist in MBR technology, we provide comprehensive engineering services, ensuring the perfect synergy between biological processes and membrane filtration.

• Compact & Footprint-Optimized: Our MBR systems are designed to minimize civil works, making them ideal for capacity upgrades in existing plants or space-constrained sites.
• Advanced Aeration & Scouring Logic: Optimized aeration designs (SADm/SADp) to ensure effective membrane scouring, reducing energy consumption while preventing sludge fouling.
• Integrated Bio-Process Support: Expertise in A2O-MBR and other advanced biological configurations to achieve high nitrogen and phosphorus removal.

2. Premium Membrane Sourcing (Toray & Mitsubishi)

We offer a diversified portfolio of MBR membrane modules, supporting both Flat Sheet and Hollow Fiber technologies from the world’s leading manufacturers:

• Toray (MEMBRAY®): Professional supply of PVDF Flat Sheet membrane modules, renowned for their mechanical strength, superior chemical resistance, and ease of maintenance.
• Mitsubishi Chemical (Sterapore™): High-performance PVDF Hollow Fiber (Cylindrical) modules, featuring high packing density and excellent permeability for large-scale municipal projects.
• Kubota & Others: Support and replacement services for Kubota flat sheet systems and other international Tier-1 brands.

3. Tailored Customization for Diverse Effluents

Recognizing that no two wastewater streams are the same, we customize our MBR racks and control logic to match specific project needs:

• Custom Rack Fabrication: High-grade Stainless Steel (304/316) membrane racks designed to fit specific tank dimensions.
• Smart Operation (Digital Twin Ready): PLC-based control with automated trans-membrane pressure (TMP) monitoring, automated chemical cleaning (CIP), and flux optimization.

Industry Applications

• Municipal Wastewater Treatment: Upgrading existing plants to Class IV or Class III surface water standards for urban river replenishment.
• Industrial Wastewater (High Strength): Treatment of complex effluents from textile, food & beverage, pharmaceutical, and chemical industries.
• Landfill Leachate Treatment: Reliable pre-treatment or main treatment stage for high-concentration organic wastewater.
• Decentralized/Mobile Treatment: Containerized MBR systems for remote sites, resorts, and temporary facilities.

Technical Consultation & Maintenance Services

For facilities currently utilizing Toray Flat Sheet or Mitsubishi Hollow Fiber membranes, we provide:

• Membrane condition assessments and lifespan projections.
• Specialized cleaning protocols (In-situ and Ex-situ) to restore membrane flux.
• High-quality replacement modules and aeration system retrofitting.

As a specialized MBR system designer and supplier, we provide high-performance solutions equipped with original premium modules from Toray™ or Mitsubishi™. Our core strength lies in our high-value localized integration, which offers full technical compatibility for the seamless, in-situ replacement of imported brand membranes. By optimizing rack design and control logic, we ensure our systems deliver international-standard performance while providing a more cost-effective and flexible replacement path for existing membrane installations.

Frequently Asked Questions (FAQ) - MBR Systems

Q1: What makes your MBR system a better choice than expensive foreign turnkey solutions? A: Our advantage is "Value Engineering." With 20 years of experience in MBR technology, we provide high-quality membrane "cores" integrated into a more cost-effective, locally manufactured skid. We offer equivalent or superior performance in automation and durability but at a significantly better price point, providing a much shorter payback period for your investment.

Q2: How do you ensure the system is easy to install and operate for overseas clients? A: All our MBR units are designed as "Plug-and-Play" skid-mounted or containerized systems. Every unit undergoes Factory Acceptance Testing (FAT) before shipping. We provide a full set of technical documents, including 3D layouts and automated control sequences, ensuring that your local team can easily integrate the system into the biological treatment stage with minimal on-site engineering.

Q3: What support do you provide for complex industrial wastewater applications? A: We specialize in challenging effluents such as textile, pharmaceutical, and food & beverage wastewater. Beyond just supplying the membrane, we provide Process Expertise. We analyze your biological treatment parameters (MLSS, F/M ratio, HRT) to ensure the MBR system is perfectly balanced with the upstream biology, preventing membrane fouling and ensuring stable effluent quality.